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Dawei Steel Co., Ltd.

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Z81-Z120 High Zinc Coating, Longer Corrosion Protection – Coated Carbon Steel ERW Welded Pipe

    Core Advantage: High Zinc Coating Weight, Providing Long-Lasting Corrosion Protection for Outdoor ProjectsZ81-Z120 refers to the zinc coating weight grade of hot-dip galvanized steel sheets, where Z stands for Zinc and the number represents the total weight of the double-sided zinc coating in grams


Overview of the light removal tower

Core Advantage: High Zinc Coating Weight, Providing Long-Lasting Corrosion Protection for Outdoor Projects

Z81-Z120 refers to the zinc coating weight grade of hot-dip galvanized steel sheets, where Z stands for Zinc and the number represents the total weight of the double-sided zinc coating in grams per square meter (g/m²). The Z81-Z120 coating grade means double-sided zinc coating weight between 81-120g/m², providing thicker zinc protection compared to ordinary galvanized products (such as Z60-Z80). These high-zinc ERW welded pipes are formed by high-frequency resistance welding and then overall hot-dip galvanized, ensuring uniform zinc coverage on both inner and outer walls and weld areas. In outdoor humid, industrial pollution, and salt spray environments, service life can be extended by 2-3 times .

We provide more than just welded pipes; we offer corrosion protection assurance for your outdoor projects.


Why Choose Z81-Z120 Coated ERW Welded Pipe?

1、High Zinc Coating Weight, Long-Lasting Corrosion Protection

Z81-Z120 coating corresponds to double-sided zinc coating weight of 81-120g/m², with zinc layer thickness approximately 11-17μm. Zinc's sacrificial anode effect priority protects the steel substrate; even with detail scratches, the zinc layer protects exposed steel through electrochemical action. This grade of galvanized coating ensures outdoor service life of 10-15 years without maintenance.


2、ERW Process, Reliable Weld Quality

Manufactured using high-frequency resistance welding (ERW) process followed by overall hot-dip galvanizing, the weld area receives zinc protection simultaneously with the pipe body, solving the pain point of weld corrosion. Production strictly implements online ultrasonic inspection and eddy current testing to ensure reliable weld strength.


3、Uniform Inner and Outer Wall Galvanizing

Unlike painted pipes with only external coating, the hot-dip galvanizing process provides zinc protection to the inner wall as well, achieving simultaneous internal and external corrosion protection, especially suitable for outdoor pipelines conveying water, steam, and other media.


4、Maintenance-Free, Lower Total Cost

Outdoor projects require no periodic painting maintenance, reducing life cycle costs by 40%. Can be exposed to sun and rain long-term after installation, particularly suitable for hard-to-maintain high altitude, underground, or remote area projects.


5、Excellent Processability

Base material uses high-quality carbon steel (such as Q195, Q235, DX51D, etc.), offering good cold bending formability and weldability, allowing secondary processing like cutting, drilling, stamping, and bending without zinc layer peeling.


Key Application Areas

Construction & Structure: Guardrail posts, handrails, steel structure supports, scaffolding, carport frames .

Agricultural Facilities: Greenhouse frames, farm fencing, irrigation pipelines .

Transportation Engineering: Highway guardrails, sign poles, light poles, sound barrier posts .

Municipal Engineering: Cable conduits, ventilation ducts, rainwater pipes, waste station fences .

Outdoor Furniture: Park benches, trash can frames, fitness equipment supports .

General Piping: Low-pressure fluid transmission, compressed air lines, fire protection pipes .


Technical Specifications

  Item

  Details

  Standards

  ASTM A53, ASTM A123, GB/T 3091, GB/T 13793, EN 10219

  Base Materials

  Carbon Steel: Q195, Q235, Q345, DX51D, S235JR, GR.B 

  Process

  ERW (High-Frequency Resistance Welding) + Hot-Dip Galvanizing (Overall)

  Coating Grade

  Z81-Z120 (Total double-sided zinc coating weight 81-120g/m²)

  Zinc Layer Thickness

  Approx. 11-17μm (total both sides)

  Size Range

  OD: 21.3mm ~ 406.4mm (1/2" ~ 16"); WT: 1.2mm ~ 12mm; Length: 3-12m, custom lengths available

  End Finish

  Plain Ends, Beveled Ends, Threaded, with Couplings 

  Surface Appearance

  Regular Spangle, Minimized Spangle, Spangle-Free optional 

  Mechanical Properties

  Tensile Strength ≥360-500 MPa; Yield Strength ≥235 MPa (depending on material)


Why Choose Us?

High-Zinc Stock Available: Regular inventory of Z81-Z120 galvanized welded pipes in various specifications, guaranteed zinc coating weight, test reports available .

Full Quality Control: Strict quality system from base material incoming, high-frequency welding, hot-dip galvanizing to finished product inspection .

Custom Processing: Support for cut-to-length, threaded ends, drilling/punching, bending forming, and other secondary processing .

International Certification: Products comply with ASTM, GB, EN standards; third-party inspection reports (SGS/BV) available .


Conclusion: From urban guardrails to agricultural greenhouses, from transportation engineering to outdoor facilities, Z81-Z120 coated ERW welded pipes provide durable corrosion protection for your outdoor projects with thick zinc layer防护. Contact us today for your tailored galvanized welded pipe solution!


Note: Z81-Z120 zinc coating weight grade is suitable for general outdoor atmospheric corrosion environments. For strong acid, strong alkali, marine tidal zone and other extreme corrosive environments, higher zinc coating grades (such as Z275) or additional organic coatings (PE/EP) composite protection are recommended -10. Please select the most appropriate corrosion protection solution based on your specific working conditions.



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